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Zhangjiagang Aofeiling Machinery Co., Ltd.

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Details of 3-in-1 vial mineral water filling machine

三合一小瓶矿泉水灌装机 适用于灌装各种矿泉水、纯净水、酒类等食品行业上。 Three-in-one small bottle mineral water filling machine produced by Zhangjiagang Aofeiling Machinery Co., Ltd. is suitable for filling various mineral water, pure water, wine and other food industries. Pure water filling machine is one of the main equipments produced by pure water plants. It is based on advanced foreign technology and is developed according to the filling process requirements of pure water and other drinks.

主要技术参数 Three-in-one small bottle mineral water filling machine main technical parameters :

40 - 40 - 12 Model: XGF 40-40-12

40 ,灌装 40 ,封盖 12 Number of stations: 40 for bottle washing, 40 for filling , 12 for capping

8 000瓶/小时(500ml/瓶) Production capacity: 1 8 000 bottles / hour (500ml / bottle)

Air source pressure: 0.7MPa

Air consumption: 0.8m³ / min

Washing water pressure: 0.2-0.25MPa

Washing water consumption: 2 tons / hour

Power of main motor: 3KW

Machine power: 4.5KW

Dimensions: 3430X2630X2700 (length × width × height)

Machine weight: 4500kg

Model Description

model

12 -12- 5 XGF 12 -12- 5

1 8 -1 8 -6 XGF 1 8 -1 8 -6

2 4 - 24 - 8 XGF 2 4-24-8

32-32-8 XGF 32-32-8

- 40 - 10 XGF40-40-10

Engineering production capacity
(500ml / bottle / H)

000 3 000

6000

000 10 000

5 000 1 5 000

000 18 000

Filling valves

12

8 1 8

4 2 4

32

40

Rinse head

2 1 2

8 1 8

4 2 4

32

40

Number of capping heads

5

6

8

8

10

Applicable bottle shape

Round or square

Bottle diameter (mm)

110 φ50 ~ φ 110

Bottle height (mm)

0 0~310 1 0 0 ~ 310

Compressed air pressure (MPa)

0.3 ~ 0.7

Washing medium

Sterile water

Washing water pressure (MPa)

0.25

Total power (kw)

3.13

3.84

3.84

4.1

5.6

Overall dimensions (mm)

2500 × 1500 × 2500

2500 × 1800 × 2500

3200 × 2200 × 2800

3400 × 2600 × 2800

3600 × 2800 × 3000

Weight (kg)

2500

3000

3500

4500

5000

work process:

The bottles are passed through the air conveying channel, and then transferred to the three-in-one bottle washer by the dial star wheel. A bottle clamp is arranged on the rotary plate of the bottle washer, and the bottle clamp clamps the bottle mouth and turns 180 ° along a guide rail, so that the bottle mouth is downward. In a specific area of the bottle washer, the bottle holder nozzle sprays bottle washing water to rinse the inner wall of the bottle. After the bottle is rinsed and drained, it is turned 180 ° along the guide rail under the clamp of the bottle clamp, so that the bottle mouth is upward. The washed bottles are exported from the bottle washer through the bottle dial wheel and transferred to the filling machine. The bottle entering the filling machine is blocked by the bottleneck tray and raised by the cam, and then the filling valve is pushed up by the bottle mouth. The filling method is gravity filling. After the filling valve is opened, the material completes the filling process through the filling valve. After the filling is completed, the bottle mouth drops and leaves the filling valve, and the bottle enters the capping machine through the bottleneck transition dial. The stopper on the capping machine jams the bottleneck, keeping the bottle upright and preventing rotation. The capping head keeps revolving and rotates on the capping machine, and realizes the actions of capping, capping, capping and uncaping under the action of the cam, completing the entire capping process. The finished bottles are transferred from the capping machine to the bottle-out conveyor chain through the bottle-out dial, and the three-in-one machine is transferred from the conveyor chain.

main feature:

(1) The machine has compact structure, perfect control system, convenient operation and high degree of automation;

(2) Changing the bottle shape only needs to replace the star wheel of the cap, and the arc guide plate can be realized;

(3) All parts in contact with the material are made of high-quality stainless steel, no dead corners, and easy to clean;

(4) The high-speed filling valve is adopted, the liquid level is accurate and no liquid loss, to ensure the filling process requirements;

(5) The capping head adopts a magnetic constant torque device to ensure the quality of the capping without damaging the cap;

(6) Adopting an efficient capping system with perfect self-control and protection devices;

(7) Equipped with perfect overload protection devices, which can effectively protect the safety of equipment and operators;

(8) The control system has functions such as production speed control, missing lid detection, bottle stoppage, and output counting;

(9) Main electrical components and pneumatic components are all world famous brands;

(10) The whole machine adopts advanced touch screen control, which can realize man-machine dialogue operation.

Small bottle pure water filling machine flushing device

1) The bottle head and bracket are made of SUS304 precision cast stainless steel

2). The rotation of the clip is controlled by a conversion device located at the nozzle below the bottle mouth.

Filling device for small bottle pure water filling machine

Full stainless steel structure: The filling valve is made of SUS304, and there is a guide ring inside the filling valve to avoid friction; O-type silicone sealing ring has the advantages of no filling without bottle, good sealing performance, fast filling speed, accurate liquid level, etc. The finished storage tank is a SUS304 stainless steel tank with automatic liquid level control.

Capping machine device for small bottled pure water filling machine

Improve design based on capping technology. It adopts advanced magnetic force to adjust the torque form, the screw cap can be adjusted tightly, and it is equipped with a height adjuster suitable for the sealing of various lids.

Transmission system

1) Using a centralized transmission method, a main motor drives a worm gear reducer to drive the bottle washing machine, filling machine, sealing machine, intermediate dial, etc. to operate in coordination.

2), domestic high-quality motor, frequency converter governor control.

3). It adopts the direct transmission of the reducer gears, which runs smoothly and well, and is easy to maintain and repair.

Equipment use :

是集冲洗、灌装、封口为一体的全自动多功能联合机组,它适用于各种不含汽饮料、矿泉水、纯净水、果汁、茶 饮料 等的冲洗、灌装、封口的全自动生产。 Pure water filling machine is a fully automatic multi-functional combined unit that integrates flushing, filling and sealing. It is suitable for various non-steaming drinks, mineral water, pure water, fruit juice, tea drinks, etc. Fully automatic sealing production. The whole machine has the advantages of unique design, compact structure, beautiful appearance, complete functions, strong adaptability, convenient operation and maintenance, and continuously adjustable production capacity. It is currently the most advanced non-gas liquid beverage filling production equipment in China.

集冲洗、灌装、封口功能于一体,是一台高效能的全行动液体包装设备 The pure water filling machine integrates the functions of washing, filling and sealing. It is a high-efficiency full-action liquid packaging equipment.

Technical characteristics:

1) Rotary intermittent spray flushing, conveying from bottle feeding, pinching the bottle, turning the bottle upside down, spraying in the bottle synchronously until the bottle is drained and filled.

2) The unique card bottle mouth pressure filling is adopted to ensure that the bottle mouth and the filling valve mouth are accurately sealed, which eliminates the leakage caused by the bottle roundness, the bottle body is skewed and the bottle wall is thin when the original bottle bottom is filled Liquid phenomenon.

3) The programmable controller is adopted to realize the automatic control of the whole process from bottle feeding to packaging.

4) Using a magnetic clutch to screw the cap, the torque can be adjusted to ensure the quality of the cap.

5) All parts in contact with liquid are made of stainless steel, which meets food hygiene requirements.

Installation and commissioning

1. After the equipment arrives at the user's workshop, the user should make the equipment in place according to the floor plan provided;

2. The company will send experienced technicians to guide the installation, commissioning and trial production of the equipment; our company will adjust the equipment to the design capacity within the planned time;

3. During commissioning, the company is responsible for providing corresponding spare parts and accessories for free.

staff training

1. The Division is responsible for providing technical training to the buyer for free. Training content includes equipment structure and maintenance, equipment control and operation, etc .;

2. The training can be carried out at the buyer's site. The Division will appoint qualified technical personnel to guide and develop corresponding training outlines;

3. Through training, the buyer's technicians should be able to master the relevant operation and maintenance skills, adjust the process more skillfully, and deal with various faults in a timely manner.

Quality assurance

1. The company guarantees that the goods provided are brand new, unused, manufactured with new designs and suitable materials, and meet the quality, specifications and performance stipulated in the technical contract in all aspects;

2. The company guarantees that the production line will be put into operation within 3 days of the entire system after its correct installation and commissioning.

Make the equipment meet the technical performance indicators of the product;

3. The company guarantees that the design, process, manufacturing,

Installation, commissioning or material defects and all defects, failures and damages to the production line caused by the seller's responsibility;

4. The equipment quality guarantee period is 24 months after the acceptance of the production line. If during the quality guarantee period, the quality or specifications of the equipment is found to be inconsistent with the contract, or the equipment is found to be defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to work in File a claim with the seller during the warranty period;

5. The company guarantees the mechanical performance of the equipment provided, the quality of the product and the consumption index of the product.

Equipment warranty

1. After the equipment is accepted, it provides a 24-month warranty and the control system provides a 12-month warranty. During the warranty period, our company will provide users with spare parts and timely and effective services for free;

2. If the equipment fails, it needs to be repaired on-site. Our company guarantees that the maintenance staff will rush to the customer's site within 48 hours to help customers troubleshoot in time (except force majeure);

3. After the warranty period, our company will provide customers with a wide range of preferential and sufficient after-sales service such as spare parts supply for life;

4. Our company provides users with comprehensive home services once or twice a year for free, and the time can be determined according to customer needs.

Domestic service outlets: Beijing, Xinjiang, Changchun, Jiangsu, Sichuan

Zhangjiagang Aofeiling Machinery Co., Ltd.

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: Www.all-filling. . com

Address: Science and Technology Pioneer Park, Jinfeng Town, Zhangjiagang City, Jiangsu Province

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Name: Zhangjiagang Aofeiling Machinery Co., Ltd.

Email: all-filling@foxmail.com

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Postcode: 215600

Copyright Zhangjiagang Aofeiling Machinery Co., Ltd. Site Map ICP Record Number: 苏 ICP 备 16008938 号 -1
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